Benefits of Suspension Magnets for Scrap and Recycling Operations

Did you know that global waste will reach 3.4 billion metric tons in 2050? Therefore, it's not an exaggeration to say that waste management is a pressing issue that requires innovative solutions to ensure sustainability and efficiency in scrap and recycling operations. 



Among the emerging technologies, suspension magnets are gaining traction as a powerful tool that offers various benefits to the industry. In this article, we will explore the advantages of suspension magnets and how they transform the landscape of scrap and recycling operations. Before that, let's define what's meant by suspension magnets.

What Are Suspension Magnets?

As the name implies, suspension magnets suspend over conveyor belts, chutes, or other material handling equipment in scrap and recycling operations, generating a powerful magnetic field that attracts and captures ferrous metal contaminants, such as nails, screws, bolts, and other metal debris, from the materials as they pass through the magnetic field. 

How Suspension Magnets Improve Scrap and Recycling Operations

Now that you know what suspension magnets are, let’s take a look at how they can benefit a scrap and recycling operation:

Efficient Metal Separation

As mentioned, suspension magnets generate a strong magnetic field that attracts and captures metal contaminants, such as nails, screws, bolts, and other metal debris, from the materials as they pass through. This unique capability provides efficient metal separation, preventing metal contaminants from reaching downstream processing equipment. Doing so prevents damage to machinery, improves the purity of the end product, and increases overall operational efficiency.

Increased Productivity

With the power of suspension magnets, metal contaminants are efficiently removed before reaching the downstream processing equipment. This seamless removal process ensures uninterrupted material flow and minimises the possibility of downtime caused by equipment damage, boosting productivity. 

Reduction in Labour Costs

Manual sorting and removing metal contaminants can be labour-intensive and time-consuming without suspension magnets. Suspension magnets automate the process, eliminating the need for manual labour in metal separation tasks. This reduces labour costs and allows employees to focus on other essential tasks.

Improved Safety

Sharp metal objects, such as nails or screws, can cause injuries to workers. Suspension magnets effectively capture these contaminants before they reach the downstream equipment, mitigating safety risks and creating a safer working environment for employees. This helps improve overall workplace safety and reduce the risk of accidents.

Factors to Consider When Purchasing Suspension Magnets

While suspension magnets are beneficial, it’s important to consider a few factors:

Material Type and Characteristics

You need to consider the materials' size, shape, and composition as they impact the effectiveness of the magnet. For example, if you are processing heavy, coarse materials with larger metal contaminants, you may require a suspension magnet with higher magnetic field strength and a larger size. 

On the other hand, if you are dealing with finer materials, a smaller suspension magnet with lower magnetic field strength may be sufficient.

Magnetic Field Strength

The magnetic field strength of a suspension magnet is a key parameter that determines its performance. The higher the magnetic field strength, the more effectively the magnet separates metal contaminants from the material flow. 

However, you need to select the right magnetic field strength based on the specific needs of your operation and the type of materials being processed, as too high of a magnetic field strength may cause materials to stick to the magnet surface or result in unnecessary power consumption. 

Operating Conditions

The operating conditions of your scrap and recycling operation also play a crucial role in selecting the right suspension magnet. Factors such as the temperature, humidity, and environment in which the magnet will operate can impact its performance and durability.

Looking for the right suspension magnets in Malaysia?

Ultimately, suspension magnets are crucial for efficient metal separation in scrap and recycling operations. At Sematic Magnet, we offer custom-designed solutions to suit your needs, helping you achieve optimal performance and improved operational efficiency. Contact us today for specialised magnetic separators tailored to your application requirements.